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Professional Equipment Manufacturer of Fertilizer Industry – 20 Years

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Double Roller Extruder Granulator

NPK Dry Granulator

Bentonite Granulator

Ball Shape Roller Granulator

Biomass Granulator

Flat Die Pellet Press

Double Roller Extruder Granulator

NPK Dry Granulator

Bentonite Granulator

Ball Shape Roller Granulator

Biomass Granulator

Flat Die Pellet Press

Best Plan

01

Organic Fertilizer Manufacturing Line

  • 1-20 TPH Capacity

  • 500-2,000 ㎡ Areas

02

Simple NPK Fertilizer Granulation Line

1-2 T/H Granule Production Plan

03

3 T/H extrusion Granulation Process

  • 3 TPH Capacity

  • 550 ㎡ Areas

04

10 T/H NPK Fertilizer Granulation Line

  • 8-10 TPH Capacity

  • 800-1,000 ㎡ Areas

05

20 T/H NPK Dry Granulation Line

  • 10-20 TPH Capacity

  • 1,000 ㎡ Areas

06

30 T/H Roller Press Granulation Line

  • 25-30 TPH Capacity

  • 1,500 ㎡ Areas

BEST

PLAN

01

Organic Fertilizer Manufacturing Line

  • 1-20 TPH Capacity

  • 500-2,000 ㎡ Areas

02

Simple NPK Fertilizer Granulation Line

1-2 T/H Granule Production Plan

03

3 T/H extrusion Granulation Process

  • 3 TPH Capacity

  • 550 ㎡ Areas

04

10 T/H NPK Fertilizer Granulation Line

  • 8-10 TPH Capacity

  • 800-1,000 ㎡ Areas

05

20 T/H NPK Dry Granulation Line

  • 10-20 TPH Capacity

  • 1,000 ㎡ Areas

06

30 T/H Roller Press Granulation Line

  • 25-30 TPH Capacity

  • 1,500 ㎡ Areas

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Frequently asked questions.

If you have a question that you can’t find the answer, please contact us!

How to Make 3mm Lime Fertilizer Pellets?2024-12-31T13:32:02+08:00

At Yushunxin, we frequently receive inquiries about mineral fertilizer production plans involving limestone as a raw material. Moreover, many of our customers request 3mm lime fertilizer pellets because this size ensures efficient application with nutrient release in the soil. How to make 3mm lime fertilizer pellets? We can offer uniform 3mm size limestone granule production equipment to enhance these granular product quality and market competitiveness.

Phosphate Fertilizer Granulation Equipment In Egyptian Factory

4 Main Steps to Transform Lime Powder into 3mm Fertilizer Pellets

To produce 3mm mineral fertilizer particles from limestone powder, you must follow several crucial steps using the right equipment.

  • First, if you have many lime rocks to make mineral fertilizers, you need to grind them properly to achieve a fine particle size.

  • Next, you need to blend the powdered lime with binders or other additives to enhance mineral fertilizer formation.

  • Then, the limestone powder mixture enters dry granulator that extrudes it into uniform pellets with 3mm size.

  • Finally, you can use a screening machine to guarantee that the particle size of limestone fertilizer is consistent, and smaller return materials can be granulated again.

How to Make 3mm Lime Fertilizer Pellets
How to Make 3mm Lime Fertilizer Pellets

Therefore, selecting the right machinery is essential for producing high-quality lime fertilizer pellets.

Why Is Double Roller Granulator Ideal for 3mm Limestone Pellet Production?

Dry Granulator For Making Limestone Powder Pellets

Our company recommends the double roller extruder granulator as the ideal machine for producing 3mm lime fertilizer pellets. This limestone granulator uses a dry granulation method, where powdered lime forms pellets under high pressure. Thus, it preserves the chemical properties of the lime. Unlike wet granulation, it requires no drying stage, reducing energy consumption. Additionally, we can customize the roller skin with different shapes of ball socket, so customers can get precise 3mm limestone granules. Consequently, its compact design, high efficiency, and suitability for low-moisture materials make dry granulator superior to other granulation methods. Fertilizer manufacturers can reliably produce 3mm lime pellets with excellent quality.

What Auxiliary Equipment Are Necessary for Lime Powder Granulation?

Proper pre-processing of lime is essential for successful mineral fertilizer granulation. Before granulation, lime powder undergoes essential pre-processing steps. Firstly, grinding machine like Raymond mill ensures fine powder preparation. It can thoroughly ground the lime stone to a fine powder of 0.038 mm. Then, single shaft horizontal mixer create evenly a blend of fine lime powder with 20% water or additives.  In addition, after limestone granulation, a rotary screening machine can separate oversized or undersized particles, ensuring consistent 3mm lime mineral fertilizer pellets. By incorporating these auxiliary machines, the limestone powder granulation process becomes more efficient and consistent.

We invite you to contact us for more information on producing 3 mm lime fertilizer pellets. At Yushunxin, we are committed to providing professional equipment and solutions for your fertilizer production needs. Our team is ready to assist you in selecting the right machinery and designing an efficient production plan.

5-10% Discounts
Get Free Quote Now!

    How to Make Round Organic Fertilizer Granules at Low Cost?2024-12-23T11:16:59+08:00
    M

    any customers are seeking a simple organic fertilizer production solution. Some are looking for low-budget options of organic fertilizer equipment. Moreover, most of them prefer manufacturing round granules for better market acceptance. And how to make round organic fertilizer granules at low cost? As a professional fertilizer equipment manufacturer, Yushunxin offers cost-effective solutions for your needs. Below, we outline three key methods to produce round organic fertilizer granules while minimizing expenses.

    Phosphate Fertilizer Granulation Equipment In Egyptian Factory

    How Can A Dry Extrusion Granulator Reduce Organic Fertilizer Granule Production Cost?

    F

    irstly, using a double roller press granulator is one of the most economical ways to produce organic fertilizer granules. This pelletizer utilizes dry granulation. Also, it forms organic fertilizer pellets through mechanical extrusion without the need for water or binders. Thus, this machine greatly reduces equipment investment, such as dryers, coolers, and dust removal systems.

    Additionally, we can customize the shapes of the roller skins’ ball sockets, commonly in walnut shape and flat ball shape. Our dry extrusion granulators are available in three models with capacities ranging from 1–2 tons per hour and prices ranging from $2,600 to $4,600. However, using high-moisture raw materials like chicken manure, pig manure, sludge, etc. for organic fertilizer granulation may cause some wear on the roller skins, reducing the double roller pelletizer’s lifespan. In a word, you can purchase affordable spare roller skins for replacement, ensuring continuous organic fertilizer pellet production.

    1TPH Model Double Roller Press Granulator

    1TPH Model Double Roller Press Granulator

    1TPH Model Double Roller Press Granulator

    How to Achieve Beautiful Round Appearance of Organic Fertilizer Granules?

    The shape of organic fertilizer particles produced by a dry granulator may not achieve perfect roundness. To make the granular organic fertilizers look more attractive, you can purchase a polishing machine. No matter what irregular shape the initial fertilizer granules are, the machine can roll them into smooth and spherical balls in one process, with a high ball forming rate and no return material. Then, this process improves granule quality and increases their market appeal.

    Organic Fertilizer Polishing Machine
    Organic Fertilizer Polishing Machine

    Yushunxin’s organic fertilizer polishing machine can process 1-8 t/h of organic granules, depending on the different configuration. Depending on your demand and budget, you can establish 1, 2, or 3 stages to make the granule shape more perfect. Furthermore, the small single-stage polishing machine with an affordable option is the SXPY-800 model. It has a capacity of 1-2 t/h, a power rating of 5.5 kW, and priced at $1,000-$1,250.

    Why Use A Screening Machine for Low Budget Organic Fertilizer Production Plan?

    Besides, you choose to purchase a rotary screening machine to ensure uniform organic fertilizer granule size. Because consistent granule size can improve the quality of your organic fertilizer product. Its strong sorting capability eliminates oversized or undersized granules, allowing direct packaging of high-quality fertilizer.

    Our screening machines have capacities ranging from 1-20 t/h, with multiple models available. And their price is within $1,350 to $9,999, based on size and specifications. In addition, to further reduce your budget, you can opt not to buy an automatic bagging machine. Instead, you can have 1-2 workers manually bag the finished organic granules directly from the discharge outlet of the screening machine. Therefore, this adjustment saves organic fertilizer equipment expenses while maintaining operational efficiency.

    Granular Rotary Screening Machine
    Granular Rotary Screening Machine

    If your budget is very tight, we recommend that you purchase only the main single machines. With this approach, your total cost can remain below $20,000. As a manufacturer, we provide all organic fertilizer machines at factory prices, ensuring optimal value for your investment. If you want to know more about the quotation of a complete organic fertilizer production line, please contact us directly. We provide free organic fertilizer production system customization services! Let us help you build a cost-effective organic fertilizer production plan!

    5-10% Discounts
    Get Free Quote Now!

      How Long Can A Double Roller Press Granulator Last?2024-08-21T17:32:48+08:00

      On the whole, double roller granulator machine is one of the best-selling equipment in our company. Because it can produce 3-10mm pellets with multiple shape option in many industrial businesses. And it have 95% high granulation rate. Mostly, one of the most common questions our customers inquire us is that how long can a double roller press granulator last. The durability of these roller extrusion granulators is crucial for efficient dry granulation processes. In general, the main factor that influences the lifespan of double roller granulators, is the roller skins (commonly referred to as roller shells or roller dies).

      How Do Different Raw Materials Affect Roller Die Lifespan?

      There are several factors influencing the lifespan of roller shells of dry roller press granulator, including the type of raw materials during the extrusion granulation process. Moreover, roller molds are essential components, directly impacting the efficiency and longevity of the entire extruder granulation equipment. Here is an analysis of common raw materials and their impact on roller die longevity.

      ≤1500 Tons of Common NPK Powder Dry Granulation

      In fact, if you use common NPK materials or certain mineral powders, it won’t cause more wear and tear on the rollers. Typically, under standard conditions, double roller fertilizer granulator can last up to 1500 tons of NPK granular fertilizer production. For example, urea, ammonium sulfate, ammonium chloride, calcium carbonate, limestone, zeolite, bentonite and other similar powder or lumps. Moreover, when extruding NPK fertilizer powder directly for granulation, you needn’t to add other auxiliary materials. However, if you make compound fertilizer granules from finer mineral powder, the extrusion pressure between the two rollers alone is not enough forming. Also, you can add 20% water appropriately for better granulation effect.

      NPK Materials for Double Roller Extruder

      NPK Materials for Double Roller Extruder

      ≤800 Tons of Corrosive Materials Roller Press Granulating

      Structure of Double Roller Press Granulator

      Structure of Double Roller Press Granulator

      In general, some compound fertilizer materials are slightly acidic. When the rollers press these materials, the temperature will rise up. Therefore, through certain physical and chemical reactions, these raw materials can corrode the roll coating and ball socket shape over a long period of time. Honestly, this extruder pelletizer can produce approximately 800 tons of fertilizer granules from corrosive substance. For instance, you can use ammonium chloride, potassium nitrate, calcium chloride, calcium nitrate, manganous sulfate, monoammonium phosphate, etc. to make fertilizer pellets. What’s more, regular cleaning and maintenance can extend the service life of the roll dies.

      ≤500 Tons of Organic Fertilizer Granule Compact Production

      Indeed, organic fertilizer granulation raw materials include chicken manure, pig manure, kitchen waste, sawdust, bean dregs, biogas residues, mushroom residues and so on. At the beginning, you should handle these materials by compost machines for fermentation and decomposition. After organic fertilizer composting, these materials contain 30-35% moisture content. And you’d better age to reduce water for a few days before granulation. Because organic compost has high moisture and strong stickiness, it is easy to clog and damage the roll molds. As a result, double roller compaction pelletizer has a maximum lifespan of processing 500 tons of organic waste.

      Organic Fertilizer Granulation Extrusion Line

      Organic Fertilizer Granulation Extrusion Line

      How to Extend The Service Life of Fertilizer Roller Granulator Machine?

      Double Roller Press Granulator

      1TPH Model Double Roller Press Granulator

      1TPH Model Double Roller Press Granulator

      Proper maintenance can significantly extend the service life of roller granulating machine. Firstly, regular cleaning is crucial. And you remove residues, especially when processing corrosive materials. Secondly, proper lubrication reduces friction and prevents the machine parts from wearing out prematurely. In addition, operators should avoid overloading the granulator, as excessive load can accelerate wear. Lastly, you should frequently inspect the roller skins for wear and tear. Then, you can replace worn-out parts promptly to prevent further damage.

      Yushunxin’s double roller extrusion granulator stands out for its dry granulation process, eliminating the need for drying and significantly reducing energy consumption. This feature not only underscores the machine’s environmental friendliness but also its cost-effectiveness. Furthermore, the granulator’s robust design ensures a uniform size of granules, enhancing their applicability in various industries.

      The versatility of the double roller extrusion granulator by Yushunxin allows for the accommodation of a wide range of raw materials. This adaptability ensures that clients can produce bentonite granules tailored to specific industry needs. Moreover, Yushunxin’s engineers continuously work on refining the machine’s performance, ensuring it remains at the forefront of technology, thus providing clients with a competitive edge in their respective markets.

      5-10% Discounts
      Get Free Quote Now!

        If You Have A Plant

        We will assign professional technicians to your plant to carry out comprehensive site design, ensuring optimal equipment layout  for your specific requirements.

        If You Have Skill

        We will help you adjust details according to the raw material ratio you provide, particle strength, moisture content, different particle size, and other scientific data.

        If You Have Budget

        We will provide more reasonable, more economical, more durable, and more efficient fertilizer processing equipment precisely for your demands.

        If You Have A Plant

        We will assign professional technicians to your plant to carry out comprehensive site design, ensuring optimal equipment layout  for your specific requirements.

        If You Have Skill

        We will help you adjust details according to the raw material ratio you provide, particle strength, moisture content, different particle size, and other scientific data.

        If You Have Budget

        We will provide more reasonable, more economical, more durable, and more efficient fertilizer processing equipment precisely for your demands.

        You are welcome to ask us for a free quote!

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        YUSHUNXIN CULTURE

        Use of the creative thinking and advanced technology, innovation, and improve service levels.

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        YUSHUNXIN CULTURE

        Use of the creative thinking and advanced technology, innovation, and improve service levels.

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        CASES

        Pakistani Customer Visit Yushunxin Plant

        NPK Fertilizer Manufacturing Machines in Pakistan

        • Location: Pakistan

        • Capacity: 2t/h

        American Customer Visit Yushunxin Fertilizer Equipment Manufacturer

        Bentonite Granulator for An American Bio Fertilizer Plant

        • Location: America

        • Capacity: 8-10t/h

        Briquette Type Roller Compactor in India

        • Location: India

        • Capacity: 1t/h

        Indonesian Customer Visit Yushunxin Plant

        Compactor Machine for Indonesian Fertilizer Production Plant

        • Location: Indonesia

        • Capacity: 1t/h

        NPK Fertilizer Production Project in Kenya

        • Location: Kenya

        • Capacity: 1-2t/h

        Powder Granulation Equipment in Thai Fertilizer Plant

        • Location: Thailand

        • Capacity: 2t/h

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