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Bentonite Granulator

【Capacity】1.5-8TPH

【Motor Power】15-22kW

【Granular Diameter】3-10mm

【Application Areas】Agricultural, chemical industry, construction sector, feed production, invironmental protection industry, mining industry, biomass pelletizing industry, etc.

Bentonite Granulator

As a manufacturer in the industrial business, you may recognize the significance of adopting efficient machinery to enhance your production processes. For example, a bentonite granulator, which also known as a double roller extrusion granulator, stands as a quintessential piece of equipment. In fact, Bentonite, with its unique properties of hygroscopicity, viscosity, and binding capacity, finds extensive use in various industries, from foundry to drilling and beyond. You harness the power of this machine to transform powdery bentonite into a granular form, enhancing its applicability while ensuring consistency in quality.

What The Applications of Bentonite Press Granulator ?

The market for bentonite double roller extrusion granulator, is currently experiencing a period of growth. This is largely due to the versatile applications of bentonite clay, which is a hygroscopic and viscous material known for its binding, sealing, absorbing, and lubricating properties. Thus, businesses in various industries seek out bentonite granulators to process bentonite clay into granular forms that are easier to handle and apply.

Multiple Uses of Bentonite Granules

Firstly, bentonite granulation machine processes bentonite clay into forms suitable for use as a high-quality binder for foundry sand. Moreover, the granulatar bentonite helps in creating molds for the casting of metal objects. Also, the efficiency of bentonite granulators ensures that the foundry sand binder is cost-effective and environmentally friendly, as it allows for the recycling of sand and binder.

Secondly, bentonite granulators also find significant applications in the iron ore pelletizing sector. Here, bentonite is used to bind iron ore fines or concentrates into pellets, which serve as feed material for blast furnaces for iron-making. Therefore, the granulation process facilitated by these machines adds value by improving the pellets’ quality and the overall effectiveness of the pelletizing process.

Thirdly, bentonite pellets act as sealants for boreholes and foundation waterproofing, thanks to their excellent swelling and adhesive qualities.

Another prominent use of bentonite granulators is in the production of cat litter. Manufacturers utilize the water-absorbing, swelling, and odor-controlling properties of bentonite clay to create a product that is highly effective at managing cat waste. The granulation process ensures that the cat litter is easy to use and maintain, providing a hygienic solution for pet owners.

All in all, bentonite extrusion granulators, are integral to the processing of bentonite clay across multiple industries. Whether for binding foundry sand, forming iron ore pellets, creating efficient drilling muds, or producing absorbent cat litter, the use of bentonite granulators is widespread. Their ability to transform bentonite clay into a granular form amplifies the material’s natural properties, making them more accessible and practical for a variety of critical applications.

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Where to Buy A Good Bentonite Extrusion Granulator ?

When selecting a manufacturer for a bentonite roller press granulator, several considerations come into play to ensure optimal results and quality.

Extensive Experience

Firstly, Yushunxin Machinery stands out for its extensive experience and expertise in the production of granulation equipment. Moreover, our knowledge in handling materials like bentonite clay ensures precise and efficient granulation processes. For instance, YSX press granulators are adept at processing various raw materials, such as bentonite, gypsum, and compound fertilizers.

Granulation Technology

To be honest, Yushunxin Machinery’s granulators employ advanced technology that ensures uniform and consistent pellet sizes, a critical factor for high-quality bentonite products. Moreover, the granulation equipment they provide operates with precision, minimizing downtime and maximizing output. For example, when processing raw bentonite clay, our machinery produces granules that exhibit high granulation rate.

Customization Options

Thirdly, we provides customization options and solutions to meet specific requirements and production needs. Whether it’s adjusting granulator parameters for different raw materials or designing a granulation system for specific output capacities, we all offer flexible solutions to suit diverse applications. For example, our engineers can customize a bentonite granulator to accommodate varying moisture levels in raw materials.

In conclusion, by selecting Yushunxin Machinery for your bentonite granulator requirements, you can benefit from their seasoned expertise, technological prowess, customizable solutions, and dependable support, ensuring efficient and high-quality granulation processes for your specific needs.

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    We Make Bentonite Roller Press Granulator by Robust Construction Materials!

    At the professional equipment manufacturer, we understand the importance of reliable and efficient granulation in the processing of bentonite. We take pride in offering a bentonite granulator that stands out for its superior design, adaptability, and consistent performance.

    • For one thing, we use high-quality materials that contribute to the durability and longevity of the pelletizer. As a result, our clients enjoy a bentonite granulation equipment that not only performs efficiently but also reduces the need for frequent repairs or replacements. For example, the main body of the granulator is made of carbon steel, a material renowned for its strength and resistance to wear and tear.

    • Moreover, we also offer high-grade alloy components for parts that are subject to high stress and friction, such as the pelleting chamber and rollers. Also, these alloys are specifically chosen for their ability to resist abrasion and maintain their shape over time, which is crucial for maintaining the quality of the bentonite pellets.

    • Furthermore, the bearings and drive systems we use in our granulator are sourced from reputable suppliers like Siemens. By selecting only the best components, we ensure smooth and reliable operation, which translates to lower maintenance needs and fewer interruptions in production.

    Making Bentonite Granules by Double Roller Pellet Extruder

    In conclusion, through these examples, it is clear that the materials we select for constructing our bentonite granulator focus on quality and endurance. Therefore, this meticulous approach to material selection is why we stands as a leadership in China and why clients who seek long-lasting and resilient machinery choose us as their trusted provider.

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    How to Use Bentonite Roller Pressing Granulator ?

    Handling A Variety of Bentonite with Different Hardness

    • Sodium Bentonite: This is a type of bentonite that expands when wet, absorbing several times its dry mass in water. Also, our granulator can process sodium bentonite efficiently, accommodating its swelling properties and ensuring uniform pellet sizes without blockage.

    • Calcium Bentonite: Also, it is known as non-swelling bentonite. Moreover, calcium bentonite doesn’t expand like sodium bentonite but still requires precise granulation to achieve the desired pellet integrity. So, the granulator’s adjustable settings allow for the optimal processing of calcium bentonite, ensuring high-quality end products.

    • Crushed Bentonite Rocks: If the raw bentonite comes in the form of coarsely crushed rocks, you may need to grind them into smaller size. Meanwhile, this granulator’s robust construction and powerful mechanisms are capable of forming large granules from finer powder after the crushing process.

    • Bentonite Clay Powders: For bentonite available in powder form, the granulator’s design ensures that the fine particles are adequately moistened and aggregated into pellets without dust generation, which could otherwise be a significant problem.

    Chain Crusher

    For instance, if you work with bentonite clay that is relatively soft and crumbles easily – at 1-2 on the Mohs hardness scale, the granulator’s pressure and extrusion mechanisms are well done. Also, it can effectively form pellets without over-compacting or generating excessive fines.

    On the other hand, if the bentonite is a bit harder, around 3-4 on the Mohs scale, the machine has the necessary robustness to exert greater force without damaging the equipment. Moreover, we still recommend the chain crusher to grind hard materials into less than 4mm diameters.

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    How to Control The Inlet Moisture of Bentonite?

    On one hand, bentonite that is too dry may lead to poor pellet binding and increased dust. Thus, you need to add water at mixing stage while processing bentonite powder that enable precise control over the moisture levels of the material before the granulation process.

    Conversely, too much moisture can cause the pellets to be too soft and not hold their shape, leading to operational inefficiencies. Hence, you need to do some task to reduce water. For example, you can add some dry materials like straw to absorb excessive moisture rather than using rotary dryer, which can save most costs.

    Indeed, for the purpose of making high-quality bentonite pellets, it is advisable for you to equip a horizontal mixer for making bentonite pellets. The horizontal mixer will ensure that the bentonite, along with any other additives, is thoroughly mixed to a homogeneous consistency before the pelletizing process. Therefore, this step is crucial for achieving uniform distribution of moisture and achieving optimal binding of the granules.

    Horizontal Mixer

    In conclusion, when considering the bentonite granulator for your industrial operations, you can trust in our equioment in handling raw materials. Also, we make customization options for your specific needs. Partnering with us at Yushunxin ensures that you have a reliable and high-performance solution to enhance your granulation processes, leading to increased productivity, cost savings, and superior granule quality. Make the smart choice today and contact us for more details