Limestone Powder Granulation Machine

  • Capacity: 1-3 T/H
  • Power: 18-22 kW
  • Granule Size: 3-10 mm

  • Application Areas: Agriculture, chemical industry, construction sector, environmental protection industry, mining industry, etc.

Finished Fertilizer Granules

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The limestone powder granulator, particularly the double roller extruder granulator—also known as the roller compactor granulation machine—is a crucial device in material processing that compresses powdery materials into fixed-shape particles under high pressure. This innovative machine efficiently transforms fine powdered limestone into uniform, round granules, enhancing usability across various industrial applications. Its robust design and precision engineering facilitate continuous operation, essential for meeting industrial demands and ensuring high-quality, consistent output. Selecting a granulator that aligns with production goals is vital, and constant monitoring of its performance parameters during operation ensures that the produced granules meet the desired quality standards. Consequently, the limestone powder granulator becomes an indispensable component in the limestone powder granulation process, significantly improving efficiency and accuracy.

What Powder Materials Can Limestone Extrusion Granulator Process?

What’s more, limestone powder pelletizing machine primarily operates by processing limestone powder. In addition, it has excellent performance in handling various industrial powders and mining material. Thus, it can not only improve the added value of materials, but also contribute to environmental protection and rational use of resources.

Raw Materials of Limestone Powder Granulator

Raw Materials of Limestone Powder Granulator

  • This double roller limestone granulator can not only process metal powders such as iron powder, aluminum powder, copper powder, but also compact granulation from nickel powder, titanium powder, molybdenum powder, etc., making it easy to transport and melt.

  • The roller granulator is also very important in the field of solid fuel preparation. Moreover, it can compress coal powder, coal coke powder, etc. into balls or columns, improve combustion efficiency and reduce pollution.

  • In addition to limestone and kaolin, it is also suitable for the crushing and granulation of other mineral powders, such as barite, pyrite powder, graphite powder, and other non-metallic minerals in chemical, building materials, metallurgy, and other fields.

  • Indeed, it can effectively compress powders containing amino acids, various organic waste, and NPK compounds into fertilizer particles.

  • Similarly, in the ceramic industry, roller granulators can compact or granulate powder ceramic materials such as clay and feldspar powder, facilitating subsequent molding and firing processes.

  • Naturally, for industrial waste powder, such as desulfurization gypsum powder, coal dust and slag from steel plants, the roller compact granulator can granulate these materials and reuse them, thereby reducing environmental pollution.

Why Is Limestone Powder Granulation Machine Popular in The Market?

In many cases, the raw material application of limestone powder granulator covers multiple fields such as agriculture, building materials, environmental protection, and chemical industry, with huge and diverse potential markets. With the development of technology and changes in market demand, its application areas may further expand.

  1. Soil amendment: Factories can use limestone powder as a soil amendment to adjust the soil pH, improve its structure, and increase its calcium content of many crops.
  2. Feed additive: Granular limestone, as a calcium supplement for animal feed, can promote the growth, development, and production performance of poultry and livestock.
  1. Cement raw materials: Construction workers primarily use limestone as one of the main raw materials in cement production. Its granulated form enhances the mixing uniformity and combustion efficiency.
  2. Building stone: Builders can use granulated limestone as a building material to produce lime and asphalt concrete.
  1. Flue gas desulfurization: Power plants and industrial enterprises can make granular limestone by granulator for flue gas desulfurization effectively removing sulfur dioxide.
  2. Wastewater treatment: Wastewater handling plants can use limestone particles as a neutralizing agent. Similarly, it can adjust the pH value of wastewater and remove harmful substances from water.
  1. Glass manufacturing: Glass manufacturers make limestone powder as one of the raw materials to improve the chemical stability and physical properties of the glass.
  2. Steel production: Steel producers utilize granulated limestone as a steelmaking flux, aiding in the removal of impurities from iron ore.
  1. Paper industry: In the paper industry, limestone powder is useful as a filler and coating to improve the surface quality and whiteness of the paper.
  2. Plastic & rubber: Plastic and rubber factories can use it as a filler, enhancing the stability and wear resistance of their products.
Wide Applications of Limestone Powder Pelletizer

Wide Applications of Limestone Powder Pelletizer

In summary, the limestone powder granulation machine stands as a multifunctional solution for processing fine powders into granulated form. Its ability to handle a diverse array of raw materials translates into wide-ranging applications across several key industries.

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Where to Buy A Good Limestone Extrusion Granulator ?

As a buyer, you’ll want a machine that can effectively process limestone powder or lumps into uniform pellets. When seeking a high-quality limestone granulator, it’s imperative to choose a reputable manufacturer. Furthermore, Yushunxin stands out as a professional fertilizer equipment manufacturer, offering high-quality solutions for your granulation needs. Also, our approach is customer-centric, ensuring that you receive not only the best pelletizers but also comprehensive services.

Customization Service

Firstly, our company specializes in providing personal solutions meeting the unique needs. Of course, you can send samples of your limestone powder or chunks. Then, our technical engineer will customize the roller dies of the press granulation machine based on the hardness and size of these materials. Therefore, it ensures you work with double roller press pelletizer and perfectly suit compaction and dry granulation of specific limestone materials. Additionally, the customization doesn’t stop at the machinery alone: roller sizes, pellet dimensions, and machine configurations, we can design all to meet your exact production goals.

Customization Service

Firstly, our company specializes in providing personal solutions meeting the unique needs. Of course, you can send samples of your limestone powder or chunks. Then, our technical engineer will customize the roller dies of the press granulation machine based on the hardness and size of these materials. Therefore, it ensures you work with double roller press pelletizer and perfectly suit compaction and dry granulation of specific limestone materials. Additionally, the customization doesn’t stop at the machinery alone: roller sizes, pellet dimensions, and machine configurations, we can design all to meet your exact production goals.

Technical Excellence

Secondly, at Yushunxin, the production of each limestone roller compact granulation machine incorporates advanced manufacturing techniques. Moreover, we employs high-end laser cutters for precision in welding, cutting, and bending components. In addition, we guarantee every machine offers exceptional performance and durability. For instance, the outer casing and roller dies of this granulation machines are of high-quality stainless steel or alloys, specifically for durability and compatibility with limestone processing. In conclusion, we ensures that our granulation machine not only meets but exceeds industry standards. So you can get more benefits.

Technical Excellence

Secondly, at Yushunxin, the production of each limestone roller compact granulation machine incorporates advanced manufacturing techniques. Moreover, we employs high-end laser cutters for precision in welding, cutting, and bending components. In addition, we guarantee every machine offers exceptional performance and durability. For instance, the outer casing and roller dies of this granulation machines are of high-quality stainless steel or alloys, specifically for durability and compatibility with limestone processing. In conclusion, we ensures that our granulation machine not only meets but exceeds industry standards. So you can get more benefits.

After-sales Support

Lastly, we are committed to providing ongoing support to ensure the longevity and efficiency of your limestone extrusion granulator. Also, our service team is standing by to offer technical assistance, whether it’s on-site assistance, availability of spare parts or remote troubleshooting. Additionally, we maintain a stock of spare parts. If you need to replace accessories, we are just-in-time delivery to ensure that clients experience minimal downtime and maintain optimal operational efficiency. We have established a robust support system to address any issues promptly and effectively, ensuring that your granulation process runs smoothly and efficiently.

After-sales Support

Lastly, we are committed to providing ongoing support to ensure the longevity and efficiency of your limestone extrusion granulator. Also, our service team is standing by to offer technical assistance, whether it’s on-site assistance, availability of spare parts or remote troubleshooting. Additionally, we maintain a stock of spare parts. If you need to replace accessories, we are just-in-time delivery to ensure that clients experience minimal downtime and maintain optimal operational efficiency. We have established a robust support system to address any issues promptly and effectively, ensuring that your granulation process runs smoothly and efficiently.

In conclusion, by choosing Yushunxin Machinery, buyers can benefit from their own different solutions, comprehensive after-sales support, and efficient transportation services, making it a reliable and customer-focused choice for purchasing a limestone extrusion granulator.

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    How Much Does It Cost to Make Limestone Powder Granulation ?

    If you are planning to make high-quality limestone granules, you should consider all kinds of costs. For instance, it covers the cost of limestone powder itself, the prices of roller granulators for different capacities, and the overall costs for complete production lines of varying scales.

    Cost of Limestone Powder Purchase

    Rock Powder Raw Materials

    Rock Powder Raw Materials

    The price of limestone powder varies depending on several factors including geographical location, quality, and the supplier. On average, limestone powder costs between $10 to $50 per ton. However, if you want use limestone powder in special applications, you may need to choose high-purified ones. So, it can be more expensive, sometimes reaching up to $100 per ton. Besides, it’s important to consult with local suppliers to get a precise quote for your needs. And, for large-scale operations, you can purchase in bulk to reduce costs. Also, you should consider transportation and storage costs, as they can significantly impact the final expense.

    Single Limestone Roller Press Granulator Prices

    Roller granulators are essential in the limestone powder granulation process. They efficiently granulate limestone powder into uniform pellets, ensuring high efficiency and consistent product quality. Thus, the cost of a double roller granulator varies based on capacity and model specifications. Primarily, for the smallest capacity, our roller granulator can produce 1 tons of lime granules per hour. Typically, the price ranges from $4,000 to $5,000. Moreover, we have another limestone granulator with 1.5 t/h capacity, spending $5,600-$6,500. Besides, for the largest capacity of 2T model of lime pelletizer, it costs about $6,800-$8,000.

    Making Rock Phosphate, Limestone, And Dolomite Pellets by Dry Granulator

    Making Rock Phosphate, Limestone, And Dolomite Pellets by Dry Granulator

    Cost of Limestone Powder Granulation Production Line

    Starter Plan

    $30,000-50,000/ Set
    • 1-3 T/H Capacity

    • 500-600 ㎡

    • No dryer & cooler

    • No binder

    Medium Plan

    $150,000-200,000/ Set
    • 8-10 T/H Capacity

    • 800-1,200 ㎡

    • No dryer & cooler

    • No binder

    Perfect Plan

    $300,000-500,000/ Set
    • 15-20 T/H Capacity

    • 1,500-2,500 ㎡

    • No dryer & cooler

    • No binder

    What Equipment Is Needed for Limestone Granulation Processing ?

    In the field of fertilizer manufacturing, particularly when it comes to the granulation of limestone, specific equipment is essential to ensure the efficiency and quality of the final product. However, you can trust us. Our equipment ranges from milling to mixing, and eventually to the packaging phase, each playing a pivotal role in the small scale fertilizer production line.

    Solid Crushing Machine for Limestone Grinding Plant

    Raymond Mill

    Raymond Mill

    If you run a gypsum grinding plant, you may need such a grinder for making limestone fertilizer production line. Indeed, Raymond mill is a crucial machine that grinds raw limestone into a fine powder. What’s more, it determines the uniformity and quality of the powder, which directly impacts the success of the subsequent granulation process. Furthermore, Raymond mill operates by pulverizing limestone with considerable precision, ensuring that the powder meets specific fineness requirements – the minimum fineness can reach to 0.038mm. In fact, it can handle 3-10 tons of limestone clumps per hour, with the power of 55-160kw. Therefore, customers can rely on this milling equipment to get fine limestone powder.

    Single Shaft Mixer for Making Small Scale Limestone Granules

    Then, following the milling process, the single shaft mixer becomes indispensable. Honestly, its primary function is to thoroughly blend the limestone powder with other necessary additives, such as binders (water). Moreover, YSX single shaft mixer ensures a homogeneous mixture, which is critical for achieving uniform limestone granules during the granulation process. Additionally, its design facilitates efficient mixing, reducing processing time and enhancing productivity. Hence, customers will find that the uniformity provided by this mixer contributes significantly to the strength and durability of the final limestone granules.

    Model Capacity Powder Thickness Reducer Model Speed Dimension
    YSXSJ-7030 5-8t/h 11kw 4mm ZQ350-23.34 54r/min 4000*950*1600mm
    Single Shaft Mixer for NPK Fertilizer Making

    Single Shaft Mixer for NPK Fertilizer Making

    High-efficient Limestone Granulator Without Drying Process

    Structure of Double Roller Press Granulator

    Structure of Double Roller Press Granulator

    You can switch lime powder to granules through a double roller extrusion granulator, or, as it is also known, a dry granulation press. Probably, this machine compacts the limestone powder mixture into granules under high pressure, without the need for binders. This method not only ensures the production of strong, uniform granules but also eliminates the need for drying, significantly reducing energy consumption. Also, we have 3 models, which are capable of producing 1-2 tons per hour of lime granules sized between 3-10mm with the power of 15-22 kW. In addition to individual granulators, you have options of customizing a 1-3 T/H small scale lime pellet production line for high-efficient output.

    Special Bagging Technology for Lime Particles

    Whether you’re dealing with lime pellets or other granular materials, our packing scale offers reliability, precision, and efficiency. On the whole, this machine is capable of handling a wide range of package weights, from 2050 kg/bag. Also, its dynamic operation allows for a substantial packing capacity of 36 packs per minute. At the heart of its design lies high precision weighing technology, ensuring an impressive measuring accuracy of 3/1000.

    In addition, we have microcomputer control system. So, this machine automates critical functions including packaging counting, automatic tare weight adjustments, and detection operations, streamlining the packaging process and minimizing manual interventions.

    For packing granular materials efficiently, our lime pellets packaging machine employs a belt feeding system, particularly for smooth and continuous feeding of lime granules. Additionally, for materials with high moisture or fine powder that require special handling, the machine supports the use of special packaging seals for metering, ensuring all materials are packaged accurately and securely.

    In conclusion, the process of limestone granulation requires many equipment at each stage to ensure the production of high-quality granules. From the Raymond mill’s fine grinding capability to the single shaft mixer’s thorough blending, and the efficiency of the double roller extrusion granulator for pelletizing, down to the packing scale’s accurate weighing—each piece of equipment plays a vital role. Customers engaged in limestone granulation can trust us that these tools will collectively enhance your production process and make a greater market success.

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    Why to Choose An Limestone Roller Granulator ?

    When evaluating the advantages of the limestone powder granulation machine, it becomes evident that this technology offers a range of benefits that enhance the granulation process and overall productivity.

    The limestone powder granulation machine excels in producing granules with exceptional uniformity in size and shape. This feature is crucial for industries requiring consistent product quality and performance.

    Users have the flexibility to adjust the granule size according to specific requirements by utilizing the customizable settings of the machine. This adaptability allows for versatility in applications across diverse industries.

    Through its efficient compaction and shaping mechanisms, the limestone powder granulation machine can achieve high production rates while maintaining product integrity. This efficiency results in increased output and cost-effectiveness.

    The user-friendly design of the limestone powder granulation machine simplifies operation and maintenance tasks, contributing to smooth workflow and minimal downtime. This accessibility enhances overall operational efficiency.

    In conclusion, the limestone powder granulation machine stands out for its ability to deliver uniform granules, adjustable sizing options, high production efficiency, reduced waste, and ease of operation. These advantages make it a valuable asset for industries seeking reliable and cost-effective solutions for granulating limestone powder.

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    How to Use Limestone Roller Pressing Granulator ?

    In the granulation process of the limestone powder granulation machine, the raw material, limestone powder, is fed into the machine through a designated feed hopper. The powder is then directed into the granulation chamber, where it undergoes compression and shaping through the action of rotating rollers and dies.

    Within the granulation chamber, the rollers exert pressure on the limestone powder, compacting it into denser forms. The compaction process ensures that the particles adhere to each other, forming cohesive pellets that can be further processed or utilized in various applications.

    After the compaction phase, the formed pellets move to the cutting mechanism, where they are trimmed and sized according to specific requirements. This step ensures uniformity in pellet size and shape, enabling precise control over the final product characteristics.

    Once the pellets are cut to the desired size, they are discharged from the limestone powder granulation machine for further handling or packaging. The final product, in the form of well-defined pellets, is ready for use in agriculture, construction, or other industries.

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    If you buy the limestone powder granulation machine, you will find that its precision in particle size control significantly enhances product quality. Furthermore, the machine’s robust construction ensures long-term reliability, reducing downtime and maintenance costs. As efficiency increases with its use, your production capacity expands, providing a clear pathway to meet growing market demands. Ultimately, investing in this granulation machine positions your company for sustained growth and competitive advantage.