On September 20th, 2023, a fertilizer manufacturing company in Indonesia reached out to Yushunxin, a professional fertilizer equipment manufacturer, inquiring about our compactor machine. Upon further communication, we learned the customer has a partnership with a small plantation that primarily grows crops such as rice, corn, soybean and sugarcane. Thus, this Indonesian had a clear intention to increase the efficiency of their granular fertilizer production.
What Are Granular Manufacturing Requirements of Indonesian Customer?
At the beginning, he told us their production goal was set at 1,000 kilograms per hour, with raw materials sourced locally from farms. Meanwhile, his plant wanted to make organic fertilizer granules by using animal manure, compost and so on. Moreover, he desired to make round type pellets with 5mm diameter. However, his company had a limited budget of 157 million IDR ($10,000), so they hoped we can give them a cost-effective solution to make organic fertilizers.
What Equipment We Recommend for Indonesian Customer?
Considering their budget, we listed some fertilizer production equipment for their choice. And we send them relevant videos and technical parameters.
Ⅰ. 1T/H Granulation Machine for Making Round Pellets
Understanding this customer’s needs, we recommended our 1T model of double roller extrusion granulator. And, the price range for this model is 36 million IDR to 41.6 million IDR (2,500-2,900 USD). Additionally, this pelletizing machine applies dry granulation technique. In other words, you don’t need dryer or cooler to dry raw materials, which can save about 9,500 dollars (150 million IDR). And our equipment is made of stainless steel or carbon steel, which can increase of service life. Nonetheless, this roller compact granulator has a certain requirements for inlet raw materials. For example, the input moisture should be 1-8%, while input size need to be less than 0.4 mm. Also, we provided other auxiliary machines.
Ⅱ. Moisture Reduction by Less Than 8% Using Dehydrator
As a matter of fact, animal manure or other organic residues may contain approximately 60-80% water. Also, too much moisture is not conducive to the formation of fertilizer granules and will cause blockage between the two rollers. To save money, you can choose a solid-liquid separator machine rather than a rotary dryer. As a result, it can reduce 30-40% moisture from animal dung. Furthermore, you can also add auxiliary materials (such as sawdust, rice husks, etc.) or bentonite, to absorb excess water.
Screw Press Dewatering Machine for Animal Manure Disposal
Solid-liquid Separator Machine
Rotary Dryer for Fertilizer Production
Rotary Dryer for Fertilizer Production
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- Technical Specification Comparison of Dewatering Machine & Dryer
- Technical Specification Comparison of Dewatering Machine & Dryer
| Product Name | Dewatering Machine | Rotary Drum Dryer |
| Model | YSXTS-180 | YSXHG-0808 |
| Capacity | 10-15m³/h | 1-2t/h |
| Power | 4kw | 5.5kw |
| Dimension | 1850*650*1150 | 1200*1500*2000 |
| Price | $1,700 | $7,500 |
Ⅲ. Production Efficiency Enhancement with Other Machinery
To further enhance the efficiency and output of the fertilizer production process, we suggested the addition of a few supplementary pieces of equipment. Firstly, the horizontal mixer, YSXWJ-7015, costs 24million IDR ($1,670), with 2-3 t/h output. It ensures that the raw materials are thoroughly mixed to produce high-quality fertilizer granules. Secondly, we recommended a 1-1.5T/H semi-wet material crusher, YSSF-40, priced at 22 million IDR ($1,450) to crush organic waste with high moisture into less than 0.4mm. Lastly, we suggested adding a common packing machine to our Indonesian customer’s production line, about 57 million IDR ($4,000). So, it can not only reduce labor costs, but also ensures sealing quality during storage and transport.
Buying Cost-effective Organic Fertilizer Production Machines from Yushunxin!
Choosing the right supplier for organic fertilizer production equipment is crucial for quality output and efficiency. Where to purchase cost-effective organic fertilizer production machines? Yushunxin is the go-to choice! Why?
Ⅰ. Guaranteed Equipment with Favorable Price
At Yushunxin, our objective is to provide total solutions for our customers. Therefore, we offered our products at factory prices and ensured that they are readily available. Before shipping, we sent a trial run video to our Indonesian customer for them to have a clear understanding of our equipment. In addition, this Indonesian customer came to visit our factory on September 27, 2023, and we warmly received him. Finally, the deal was finally completed on October 4, 2023. Therefore, the total transaction price for this proposal, after a special discount, is 130 million IDR (about $9,000).
Ⅱ. Offering An Appropriate Transportation Plan
As for the shipping and delivery, we proposed a plan to transport the machines by truck to Shanghai Port in China. From there, a cargo ship would deliver the machines to Tanjung Priok Port in Jakarta, Indonesia. Besides, the estimated cost for this shipping process is approximately 14.4 million IDR ($1,000), and the shipping time is around 20 days. Once the machines arrived, our Indonesian customer was waiting to receive for immediate use as they require no installation.
In conclusion, Yushunxin is not just a supplier; we are a partner committed to boosting your farming productivity. We believe that our double roller extrusion granulator, along with our other machinery, can significantly enhance your fertilizer production process. And we promise to provide the best products, prices, and services. Get in touch with us today to learn more about our broad range of fertilizer equipment and production line solutions!
