How Does The 1T Double Roller Press Granulator Improve Fertilizer Granulation Efficiency?
First and foremost, our engineer makes technical innovations in upgrading roller structure to address issues of quick wear and high energy consumption in traditional 1t/h double roller extrusion granulator.
First and foremost, our engineer makes technical innovations in upgrading roller structure to address issues of quick wear and high energy consumption in traditional 1t/h Granulador de extrusión de doble rodillo. Por ejemplo, it adopts 151× 220 mm high-chromium alloy roller shells, reinforced with laser cladding technology. Por lo tanto, the roller skin hardness of this new extruder pelletizer exceeds HRC60 and extends service life by 40% compared to standard materials. Además, we design roller surface with honeycomb-shaped concave-convex molds. También, the hydraulic system precisely adjusts pressure (between 0.5-2MPa), ensuring that raw materials form uniform 2-10mm particles during the extrusion process. And the granule roundness reaches over 95%. Además, the quick-release roller skin module reduces replacement time to just 30 minutes, significantly reducing downtime.
Performance Optimization Comparison Between New SXDZJ-1.0 And SXDJ-1T
| Parámetro | Traditional Equipment | New SXDZJ-1.0 | Improvement Rate |
| Energy Consumption (kWh per ton) | 15 | 11 | -27% |
| Failure Rate (per year) | 8 times | ≤2 times | -75% |
| Granule Yield (%) | 88% | 93% | +5% |
This 1T roller compaction granulator not only improves granule uniformity but also reduces downtime and maintenance costs, making it an ideal fertilizer granulation machine for long-term industrial use.
Is 1 T/H Double Roller Press Granulator Cost-Effective for Small-Scale Production?
This fertilizer pelletizer specifically meets the demands of small-scale fertilizer factories. With an output of 0.8-1 ton per hour, it is particularly ideal for small fertilizer manufacturers with a daily output of 10-20 montones. The compact structure of SXDZJ-1.0 ensures ease of installation and long-term durability under continuous operation. With a competitive price range from $2,500 a $3,000, this 1t/h double roller fertilizer granulation equipment provides an excellent return on investment. Como consecuencia, this makes it a budget-friendly option for fertilizer production startups and small fertilizer businesses. Además, we provides full after-sales support and regular maintenance suggestions, offering you peace of mind.
Technical Specifications for 1T New Type Roller Granulator
| Items | Technical Indicators | Industry Standards |
| Modelo | SXDZJ-1.0 | / |
| Capacidad | 0.8-1 T/H (optional 1.2 T/H) | 0.6-0.8T/H |
| Fuerza | 11 KW | 15 KW |
| Roller Sheet Size | Φ151*220mm | / |
| Reducer Model | ZQ350 | ZQ250 |
| Material Water Content | 2-6% | / |
| Diámetro del gránulo | 2-10 mm (±0.3mm) | ±0.8mm |
| Dimensiones | 1430*750*1350 mm | 1450*800*1450 mm |
| Head Size | 750*550*385 mm | / |
What Types of Fertilizer Raw Materials Can 1T Double Roller Granulator Process?
The 1t/h double roller extrusion granulator supports a wide range of powdered fertilizer materials, particularly suitable for NPK fertilizer manufacturing. Whether processing cloruro amónico or ammonium sulfate, it ensures uniform granule formation with a size variation of less than 0.5mm.
