How to Make Round Organic Fertilizer Granules at Low Cost?

any customers are seeking a simple organic fertilizer production solution. Some are looking for low-budget options of organic fertilizer equipment. Moreover, most of them prefer manufacturing round granules for better market acceptance. And how to make round organic fertilizer granules at low cost? As a professional fertilizer equipment manufacturer, Yushunxin offers cost-effective solutions for your needs. Below, we outline three key methods to produce round organic fertilizer granules while minimizing expenses.

Phosphate Fertilizer Granulation Equipment In Egyptian Factory

How Can A Dry Extrusion Granulator Reduce Organic Fertilizer Granule Production Cost?

irstly, using a double roller press granulator is one of the most economical ways to produce organic fertilizer granules. This pelletizer utilizes dry granulation. Also, it forms organic fertilizer pellets through mechanical extrusion without the need for water or binders. Thus, this machine greatly reduces equipment investment, such as dryers, coolers, and dust removal systems.

Additionally, we can customize the shapes of the roller skins’ ball sockets, commonly in walnut shape and flat ball shape. Our dry extrusion granulators are available in three models with capacities ranging from 1–2 tons per hour and prices ranging from $2,600 to $4,600. However, using high-moisture raw materials like chicken manure, pig manure, sludge, etc. for organic fertilizer granulation may cause some wear on the roller skins, reducing the double roller pelletizer’s lifespan. In a word, you can purchase affordable spare roller skins for replacement, ensuring continuous organic fertilizer pellet production.

1TPH Model Double Roller Press Granulator

How to Achieve Beautiful Round Appearance of Organic Fertilizer Granules?

The shape of organic fertilizer particles produced by a dry granulator may not achieve perfect roundness. To make the granular organic fertilizers look more attractive, you can purchase a polishing machine. No matter what irregular shape the initial fertilizer granules are, the machine can roll them into smooth and spherical balls in one process, with a high ball forming rate and no return material. Then, this process improves granule quality and increases their market appeal.

Organic Fertilizer Polishing Machine

Yushunxin’s organic fertilizer polishing machine can process 1-8 t/h of organic granules, depending on the different configuration. Depending on your demand and budget, you can establish 1, 2, or 3 stages to make the granule shape more perfect. Furthermore, the small single-stage polishing machine with an affordable option is the SXPY-800 model. It has a capacity of 1-2 t/h, a power rating of 5.5 kW, and priced at $1,000-$1,250.

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Why Use A Screening Machine for Low Budget Organic Fertilizer Production Plan?

Besides, you choose to purchase a rotary screening machine to ensure uniform organic fertilizer granule size. Because consistent granule size can improve the quality of your organic fertilizer product. Its strong sorting capability eliminates oversized or undersized granules, allowing direct packaging of high-quality fertilizer.

Our screening machines have capacities ranging from 1-20 t/h, with multiple models available. And their price is within $1,350 to $9,999, based on size and specifications. In addition, to further reduce your budget, you can opt not to buy an automatic bagging machine. Instead, you can have 1-2 workers manually bag the finished organic granules directly from the discharge outlet of the screening machine. Therefore, this adjustment saves organic fertilizer equipment expenses while maintaining operational efficiency.

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Granular Rotary Screening Machine

If your budget is very tight, we recommend that you purchase only the main single machines. With this approach, your total cost can remain below $20,000. As a manufacturer, we provide all organic fertilizer machines at factory prices, ensuring optimal value for your investment. If you want to know more about the quotation of a complete organic fertilizer production line, please contact us directly. We provide free organic fertilizer production system customization services! Let us help you build a cost-effective organic fertilizer production plan!

5-10% Discounts

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