1 T/H Double Roller Press Granulator

  • 용량: 0.8-1 t/h

  • 힘: 11 KW

  • 치수: 1430*750*1350 mm

  • 과립 크기: 2-10 mm

완성 된 비료 과립

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Our company proudly introduces our newly developed 1 t/h double roller press granulator (Model SXDZJ-1.0). This innovative machine integrates advanced extrusion granulation technology, ensuring high efficiency and precision fertilizer granule formation. 게다가, for 1-3 t/h compound fertilizer production line design, this granulator offers professional solutions for processing various raw materials like npk, organic, chemical fertilizers. With low energy consumption, high granulation efficiency, and enhanced durability, 1 T double roller pelletizer meets the needs of fertilizer manufacturers seeking cost-effective and high-performance granulating equipment. 따라서, we provides you with high-quality granule fertilizer production equipment and one-stop solutions.

Double Roller Granulator with 1TPH Capacity
Double Roller Granulator with 1TPH Capacity

How Does The 1T Double Roller Press Granulator Improve Fertilizer Granulation Efficiency?

First and foremost, our engineer makes technical innovations in upgrading roller structure to address issues of quick wear and high energy consumption in traditional 1t/h double roller extrusion granulator.

Double Roller Granulator with 1TPH Capacity
Roller Skin Material of 4Cr13

First and foremost, our engineer makes technical innovations in upgrading roller structure to address issues of quick wear and high energy consumption in traditional 1t/h 이중 롤러 압출 과립 화기. 예를 들어, it adopts 151×220mm high-chromium alloy roller shells, reinforced with laser cladding technology. 그러므로, the roller skin hardness of this new extruder pelletizer exceeds HRC60 and extends service life by 40% compared to standard materials. 또한, we design roller surface with honeycomb-shaped concave-convex molds. 또한, the hydraulic system precisely adjusts pressure (between 0.5-2MPa), ensuring that raw materials form uniform 2-10mm particles during the extrusion process. And the granule roundness reaches over 95%. 게다가, the quick-release roller skin module reduces replacement time to just 30 minutes, significantly reducing downtime.

Performance Optimization Comparison Between New SXDZJ-1.0 And SXDJ-1T

매개 변수 Traditional Equipment New SXDZJ-1.0 Improvement Rate
Energy Consumption (kWh per ton) 15 11 -27%
Failure Rate (per year) 8 times ≤2 times -75%
Granule Yield (%) 88% 93% +5%

This 1T roller compaction granulator not only improves granule uniformity but also reduces downtime and maintenance costs, making it an ideal fertilizer granulation machine for long-term industrial use.

Is 1 T/H Double Roller Press Granulator Cost-Effective for Small-Scale Production?

This fertilizer pelletizer specifically meets the demands of small-scale fertilizer factories. With an output of 0.8-1 ton per hour, it is particularly ideal for small fertilizer manufacturers with a daily output of 10-20 톤. The compact structure of SXDZJ-1.0 ensures ease of installation and long-term durability under continuous operation. With a competitive price range from $2,500 에게 $3,000, this 1t/h double roller fertilizer granulation equipment provides an excellent return on investment. 따라서, this makes it a budget-friendly option for fertilizer production startups and small fertilizer businesses. 게다가, we provides full after-sales support and regular maintenance suggestions, offering you peace of mind.

Double Roller Granulator with 1TPH Capacity
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Technical Specifications for 1T New Type Roller Granulator

Items Technical Indicators Industry Standards
모델 SXDZJ-1.0 /
용량 0.8-1 t/h (optional 1.2 t/h) 0.6-0.8t/h
11 KW 15 KW
롤러 시트 크기 Φ151*220mm /
감속기 모델 ZQ350 ZQ250
Material Water Content 2-6% /
과립 직경 2-10 mm (±0.3mm) ±0.8mm
치수 1430*750*1350 mm 1450*800*1450 mm
Head Size 750*550*385 mm /

What Types of Fertilizer Raw Materials Can 1T Double Roller Granulator Process?

The 1t/h double roller extrusion granulator supports a wide range of powdered fertilizer materials, particularly suitable for NPK fertilizer manufacturing. Whether processing 염화 암모늄 or ammonium sulfate, it ensures uniform granule formation with a size variation of less than 0.5mm.

NPK Materials forDouble Roller Extruder
이중 롤러 압출기를위한 NPK 재료

Typical Applications:

  • Ammonium chloride granulation: Key components such as roller shafts and the chamber are made of 316L stainless steel with an anti-corrosion Teflon coating to ensure longevity.

  • Ammonium sulfate granulation: SXDZJ-1.0 delivers high-strength ammonium sulfate pellets (≥15N) with low moisture content (≤3%), ideal for acidic soil fertilizers.

  • Organic-inorganic compound fertilizer production: This granulator reduces binder usage by 30%, providing an effective solution for bio-organic fertilizer pelletizing.

  • High-viscosity materials processing: The equipment uses vibration discharge system, perfect for preparing controlled-release fertilizer production.

그만큼 1 t/h double roller press granulator combines extrusion granulation technology, 고효율, and wide material application, making it a top choice for compound fertilizer producers. Whether you are a fertilizer supplier, a fertilizer plant owner, or an agricultural company, please visit our official website to learn more about fertilizer manufacturing equipment and production line solutions. Get in touch with our sales team today for customized solutions and factory-direct pricing!

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