The roller compaction granulation technique, takes the double roller extrusion granulator at its core. 게다가, this innovative method turns powders into solid granules through high-pressure compaction, ensuring uniform particle size and shape. 또한, it is ideal for industries such as fertilizer, mining, and chemicals. 게다가, it enhances efficiency and product quality while minimizing material waste. With the dry roller pressing granulator, this technique offers a reliable, energy-efficient and cost-effective solution for granulation demands for various commercial businesses.

응용 프로그램의 내용 롤러 압축 과립 기술 ?

Double roller compaction and granulation technology, with its unique processing method, has been widely applied across various industries. Here are some specific use cases:

Various Usage of Roller Compaction Granulation Technique

This double roller granulation technique is used to produce various types of fertilizer pellets, such as phosphate, nitrate, and potash fertilizers. You can compress powder fertilizer materials into particles of specified shapes and sizes, enhancing the physical properties and effectiveness of the fertilizers.

Such as detergents, pigments, and chemical additives, you can employ the double roller compaction method to improve the stability, density, and solubility of the products.

The extrusion granulation technique is utilized to produce blocks or agglomerates of metal powders, including iron fines and aluminum powder, thereby increasing smelting efficiency.

You can use the double roller extrusion technique to produce animal feed pellets, enhancing the nutritional value and digestibility of the feed.

When dealing with industrial waste materials like fly ash and sludge, you can transform these wastes into solid fuel pellets or raw materials for construction using the double roller press technology.

결과적으로, the application of this technology significantly boosts production efficiency and product quality, and also contributes to the efficient use of resources and environmental protection.

25% 콘텐츠

What Is The Process of Applying The Roller Compaction Granulation Technology ?

This technique involves five key processes – feeding, crushing, mixing, granulating, and packing. 게다가, each stage requires specific equipment to ensure the smooth flow and efficiency of the entire process.

Loading Efficiently with Loader Type Feeder

판매용 로더 타입 피더

The loading phase sets the stage for a successful roller compaction granulation process. Using a loader-type feeder, such as a screw feeder or belt feeder, ensures a controlled and consistent supply of raw materials into the granulation equipment. 예를 들어, in the production of fertilizer granules, you can make common raw materials like urea, 황산 암모늄, 그리고 potassium chloride carefully feed into the system using a loader type feeder to maintain precise formulation ratios.

Grinding Raw Materials with Cage Crusher

The cage crusher plays a crucial role in refining the raw materials by breaking down oversized particles or agglomerates. This step is essential for ensuring uniform particle size and enhancing material flow properties. 예를 들어, in the compound industry, you need to pulverize clumps like rock phosphate by a cage crusher to achieve the desired particle size before further processing.

케이지 크러셔

Blending for Homogeneity with Horizontal Mixer

NPK 비료 제작을위한 단일 샤프트 믹서

The loading phase sets the stage for a successful roller compaction granulation process. Using a loader-type feeder, such as a screw feeder or belt feeder, ensures a controlled and consistent supply of raw materials into the granulation equipment. 예를 들어, in the production of fertilizer granules, you can make common raw materials like urea, 황산 암모늄, and potassium chloride carefully feed into the system using a loader type feeder to maintain precise formulation ratios.

Applying Pressure and Cohesion with 이중 롤러 압출 과립 화기

게다가, double roller pressing granulator applies pressure to the raw materials, forming dense granules with consistent size and shape. 그 다음에, this step is vital for improving the flowability and handling characteristics of the material. In the production of compound fertilizers, you can use roller compaction granulator to compress and shape materials like NPK blends into uniform granules for commercial application.

이중 롤러 펠렛 압출기로 3-10mm 과립을 만듭니다

Applying Pressure and Cohesion with 이중 롤러 압출 과립 화기

Single Bucket Packing Scale in Fertilizer Production Plant

마지막으로, the last step in the roller compaction granulation process involves packaging the granular products efficiently. 뿐만 아니라, you can use an automatic packing machine to fill containers, bags, or other packaging materials with the granules, ensuring proper sealing and labeling for distribution. In industries like animal feed production, our customers can employ packing machines to package dry feed granules in various sizes for retail sale, maintaining product freshness and integrity.

75% 콘텐츠
저희에게 연락하십시오

필드를 작성하면 우리 팀이 완벽한 비료 생산 제안을 설계하는 데 도움이됩니다.!

    What Are Advantages of Roller Compaction Pelletizing Technology ?

    Using roller compaction for granulation offers you several benefits:

    • You can handle materials that are difficult to bind by using mechanical pressure to shape them.

    • The process increases material density, making transportation and storage more efficient.

    • Owing to no addition of wetting agents or binders, the purity of the final product is high.

    • You have the ability to adjust roller parameters to control the hardness, density, and size of the granules.

    • The energy consumption is relatively low, and the process is straightforward.

    100% 콘텐츠

    Roller compaction granulation technology is an industrial method for transforming powdery materials into compacted blocks or granular products through mechanical action. 뿐만 아니라, this process mainly involves compressing the material into thin sheets between two counter-rotating rollers and then breaking it down into granules of desired size based on specific requirements. 그 다음에, you will find this technique widely used in industries such as chemical, 야금, food, and agriculture.